What is Explosive Welding Plates?
Composite Plate, that is, the metal composite plate produced by the explosive welding method (explosion welding method), explosive welding plate generally refers to the explosion of the metal composite plate. An explosive welding composite plate is a kind of composite material plate manufactured by using explosive forming technology, and its manufacturing process involves multiple steps like explosive forming, metal composite, and surface treatment.
Metal explosive welding technology is a composite material processing technology that utilizes the large energy generated by the instantaneous generation of explosives to instantly composite two or more kinds of similar or dissimilar materials together, which technology can weld alloys with various properties, especially those that are not dissolved, into one piece.
Compared with the direct rolling composite method:
(1) loading speed, that is, the loading process is instantaneous ;
(2) Applied to the workpiece high-pressure pulse load, loading stress is a lot higher than the yield strength of the metal material;
(3) The bonding area shows wave-like metallurgical bonding characteristics;
Explosive welding composite plate history
Explosive composite discovery is definitely the earliest in 1944, the American L.R. Karl (Carl) inside a dynamite explosion test, accidentally found two bits of 1-inch diameter, thickness of .035 inches of thin brass discs, because of the sudden impact of the explosion and was welded together. In fact, in World War II, people in the repair of wounded tanks, but also often found that tilted impact to the tank around the shrapnel will be firmly welded to the tank armor phenomenon, just throughout the war people have virtually no time to analyze it.
In 1947, the Siberian branch of the Soviet Academy of Sciences, the famous scientists M.A. Lavrentsev in the study of polymer bombs to penetrate the armor also found this phenomenon, within his dissertation formally known as “explosive welding”.
In the field of welding, the welding of different materials, like steel and aluminum, steel and copper, is technically very hard. And large welding depth of welding can also be very hard, if you want to use conventional welding, shielding welding as well as other welding methods will be two 40mm thick wide plate welded right into a 80mm thick wide plate, it is estimated that no one will do. However, the explosive welding is perfect to resolve the 2 problems simultaneously.
Explosive welding composite plate principle production method
Explosive welding is a composite plate manufacturing method that mixes one or more materials right into a single piece using explosives as the energy source. Following the explosion of explosives, the blast products form a high-pressure pulse load, directly acting on the compound plate, promoting the high-speed movement of the compound plate, within the collision point of the compound plate and the substrate tilt collision, combined with violent plastic deformation and the formation of the jet, the jet eliminates the top of the contamination layer, so the welded metal flat plate having a clean surface in contact with each other at high temperatures and pressures, the 2 kinds of plate will realize the strong metallurgical bonding.
Explosive welding composite plate-specific production methods:
1. Explosion molding
Explosion molding is the first step within the creation of explosive welding composite plates. In the explosion forming process, explosives in certain conditions instantly detonated, the resulting high-pressure gas will be pushed to the other side of the metal plate mold, so the metal plate in an instant to get the desired shape and size. This forming technique is characterized by high precision and efficiency.
2. Metal composite
In the explosion molding, the necessity for metal composite. This step is generally used in explosion welding or explosion crimping as well as other methods, two or more metal plates through the explosion energy combined together to create a composite material. Throughout the metal composite process, a metallurgical reaction occurs between different metals, forming a powerful metallurgical bond.
3.Surface treatment
Surface treatment is usually required to enhance the surface quality and corrosion resistance of the explosive welding plate. Commonly used surface treatment options include spraying, plating, chemical plating and so on. These methods can boost the wear resistance, corrosion resistance and aesthetics of the composite plate.
Explosive welding composite plate production process, although simple, flexible production, but the technical requirements are high, hard to accurately control, the parent material properties (toughness, impact properties, etc.), explosives properties (bursting speed stability, safety, etc.), the first parameters (the quantity of explosives per unit area, the base compound plate spacing, etc.) and the dynamic parameters (collision angle, the compound plate collision speed, etc.) of the choice and system coordination of the composite plate of the finished product yield and quality has a direct impact.
The composite interface includes direct bonding area, melting layer and vortex. Atomic diffusion exists in the bonding interface, and severe plastic deformation with work hardening occurs in the bonding zone. The bonding surface has a wavy structure, which is beneficial to the improvement of bonding strength and tensile strength.
Explosive welding plate performance
Explosive welding explosive welding plate is not going to alter the chemical composition and physical state of the original material, based on the actual needs of the composite material to become individually processed into the required optimal state.
Explosive welding plate application performance is very good, can withstand cold, hot processing without changing the thickness of the mixture of materials compared to the mixture of composite materials is extremely high strength, usually higher than the lower side of the mixture of materials, which is unattainable by other technologies. The composite material is not going to delaminate or crack during subsequent heat treatment, leveling, cutting, rolling, spinning as well as other production.
For room temperature and 550 ? heat management of carbon steel surface layer (near the interface layer) has serious deformation caused by fibrous tissue and many fine particles, the heart of the organization of ferrite plus pearlite; stainless steel interface for the second phase of point-like organization, the heart of the needle-like organization. But by 650 ? management of carbon steel samples near the interface section of small particles of the organization disappeared (that may occur decarburization), the grain becomes coarse, the heart of the organization is still ferrite plus pearlite, but could not observed in the business of the slip line produced by deformation; and in the stainless steel interface you will find a large number of small black particles, titanium steel composite plate may be the decarburization of chromium carbide particles formed after the benefits of the material right into a whole, giving full play to the use of different metal materials, and greatly save rare and rare materials, and the use of different metal materials. The usage of performance greatly saves rare metal materials, thus lowering the production price of equipment.
Weak demand and oversupply in Asia have pushed steelmakers in the region to develop supplies of low-carbon steel and iron, especially as the Jan. 31 reporting deadline for the European Union’s Carbon Boundary Adjustment Mechanism (CBAM) draws nearer, market participants said.
The situation is further complicated because other Western countries, namely the U.S., want to introduce similar policies.
A Singaporean trader said, “Asian steel producers have not slowed down production and want to increase output, so we expect capacity additions to outpace demand growth, particularly in the post-epidemic recovery period.” . “…… Products have to go somewhere. Producers can export to Europe, but this means they need to offer low-carbon products at huge discounts.”
Asia’s way to decarbonization has already seen a number of breakthroughs, particularly as policymakers have committed to various climate targets and dealt with public and private stakeholders to build up low-carbon technologies.
These investments have enabled steelmakers to discover commercially viable technologies and reliable sources of clean energy, namely direct reduction of iron from scrap or gas, or shifting to electric arc furnace steelmaking, that features a lower carbon intensity when compared with blast furnaces.
Paolo Frediani, senior analyst at Fastmarkets, said the marketplace is reacting to the steadily growing demand for green steel, given the quantity of pipeline investment.
“CBAM will surely provide a major boost [in developing a green steel supply chain], but regardless of the advanced regulation of steel emissions in Europe, the green steel premium is largely supported because increasingly more end-users are attempting to reduce their overall carbon footprint,” says Frediani. “While this drive is stronger in some regions than others, it is being a global phenomenon.”
Explosive composite explosion welding advantages
Explosive composite this new process, new technology inside a short time to acquire rapid development and wide application, the primary reason is that it has got the following four advantages:
(1) A number of composite materials can be combined it will make the melting point, strength, coefficient of thermal expansion as well as other performance differences are extremely disparate metal combinations to accomplish composite. Such as aluminum – steel, titanium – steel. Currently has realized the composite material combination of over 300 kinds, which is incomparable to other methods.
(2) Excellent material properties
Composite plate of the general design principle is to satisfy the mechanical properties of the structure of the base material, compound plate to satisfy the corrosion or wear resistance as well as other properties. Therefore, in comparison with just one metal plate, the composite plate makes full use of the best performance of the substrate, and the compound plate not only has got the required high strength but also has excellent corrosion resistance, wear resistance, as well as other properties of high production efficiency.
(3) High production efficiency/high bond strength.
Explosive composite in a very short time, and can be welded over a large area, an area as high as 20 square meters or more, within the composite interface, dissimilar metals through the metal bond to accomplish inter-atomic bonding is generally not less than the minimum of the effectiveness of the composite material constituting the respective parent body.
(4) Good economy
The usage of explosion welding technology to create composite plate products have both the corrosion resistance of the compound layer as well as other functional characteristics and both the effectiveness of the grass-roots level and plastic toughness indicators, you can save precious metal resources, reduce costs.
Use of explosive welding plate
Composite materials produced by the explosive welding method has been commonly used in petroleum, chemical, shipbuilding, electronics, electric power, metallurgy, machinery, aerospace, atomic energy as well as other industrial fields. The composite plate is carbon steel as a substrate, single-sided or multi-faceted with precious metals as a double layer of high-efficiency energy-saving new composite materials, composite by explosion welding of special processing technology, both using the corrosion resistance of precious metals, wear resistance, but also with carbon steel, good weldability, molding, extensibility, thermal conductivity; explosive welding plate is currently commonly used within the petrochemical industry, metallurgy, salt production and alkali production, the water industry, Nuclear industry.
Shipbuilding
In shipbuilding, explosive welding plates may be used to manufacture hull structures, decks, bulkheads, etc. Due to its high strength and good corrosion resistance, the explosive welding plate can effectively enhance the durability and service life of the ship.
Aerospace
In the aerospace field, explosive welding composite plates may be used to manufacture airplane fuselage, wings, engine parts, etc. Due to its good thermal stability and strength, explosive welding composite plate can enhance the performance and safety of aircraft.
Construction Industry
In the construction industry, explosive welding composite plates may be used to manufacture structural parts for bridges, high-rise buildings, highways, and so on. Due to its high strength and good corrosion resistance, explosive welding composite plate can enhance the safety and service life of buildings.
Automobile manufacturing
In automobile manufacturing, explosive welding composite plates may be used to manufacture body structural parts, engine parts, and so on. Due to its lightweight, high strength, and good thermal stability, the explosive welding plate can enhance the performance and safety of automobiles.
Explosive welding plate cladding of metals supplier
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